What is a common mistake during a lockout/tagout process?

During the lockout/tagout (LOTO) process, a critical aspect is ensuring the equipment is fully and safely isolated from its energy source. Each of the common mistakes mentioned significantly undermines the effectiveness of LOTO protocols.

Using personal locks instead of company locks can create a lack of accountability and consistency. Company locks are standardized for LOTO procedures, which ensures that everyone involved understands their purpose and the extent of energy control. Personal locks may not be recognized by coworkers or supervisors, possibly leading to equipment being accidentally energized.

Applying multiple tags to one lock leads to confusion about who is controlling the energy and what the current status of the lock is. This practice can obscure important safety information and could result in a situation where an unprotected individual inadvertently operates the equipment, believing it to be safe.

Leaving equipment unlocked during training sessions fundamentally defeats the purpose of LOTO, which is to ensure safety during maintenance or servicing. Training without adherence to proper lockout procedures can foster a culture where safety measures are not taken seriously, risking lives when those practices are applied in real scenarios.

Collectively, these mistakes emphasize the importance of adhering strictly to LOTO procedures to maintain a safe working environment. Educational efforts must stress that every aspect of the lockout/tagout process is