When is it necessary to develop a new lockout/tagout procedure?

A new lockout/tagout procedure is essential when a new machine is introduced to ensure that all safety measures are in place specific to that equipment. Each machine or piece of equipment can have unique energy sources, hazards, and operational mechanisms that need to be addressed in its lockout/tagout procedures. Establishing a tailored procedure for the new machine ensures that workers can safely perform maintenance or servicing tasks without the risk of accidental energy release or equipment start-up.

This approach aligns with OSHA regulations, which require that lockout/tagout procedures be developed for each specific piece of equipment to effectively control hazardous energy. Adapting existing procedures without considering the specific risks associated with new machinery could lead to safety oversights and increase the likelihood of accidents. Consequently, the introduction of new machinery necessitates a fresh evaluation and the creation of a dedicated lockout/tagout procedure.